Eye See You!

 The eye works!

I printed all the new components which I redesigned and glued it together. I mounted the servo to the back and did some brief programming to get it moving, and it WORKS!! Check out the video below:

A video of the aperture rotating by itself!

I'm so impressed, this honestly blew me away and I just started laughing. I am genuinely shocked that I got it working so well. I was fully prepared to abandon this part of the project and make the eye static, but nope it works perfectly. 

The bad news is, the eyelids are quite complex. I have only just designed the eyelids, very much as an afterthought. Have a look below:

Highlighted in yellow is the lower eyelid and the support arm

I've really struggled with this because the eyelids and the servos and support arms all have to rotate side-to-side with the rest of the faceplate. And I tried several different designs, and they all collided with the centre bar (shown in the foreground in the above photo) when rotating. Either that or they were too flimsy. So eventually I flipped the servos round so that they are pointing out, and that allowed for a much more reliable - and chunky - servo arm for the bottom eyelid. Bad news is, it's only supported from one side, so I've had to make the lids themselves very thin to keep the weight down, so that they don't wobble. That would look rubbish. But the eyelids are printing now - here is Dawn, cracking out the eyelids!

Dawn is my 3D Printer, an Ender 3 v2. She's a good girl, if a little temperamental.

She's already printed the front faceplate:

The white faceplate is quite big.

This will be glued on at a later date, but I want to paint it first I think. It's all very exciting, to see this design come together. But this front faceplate was quite big on the build plate, so I am really concerned at how I am going to print the main body. I'm currently reviewing the model to see how I can slice it up to best print it and fit it together. Currently it isn't going to fit.

I've ordered two more servos for the eyelids so hopefully will be able to get them moving tomorrow!

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